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SAND RECLAMATION PLANT
sand reclamation plant
New Sand Regeneration Process
The system allows to recover the exhausted sand and to bring it back to the same quality of the virgin sands. This significantly reduces the consumption of raw materials and helps to limit the environmental impact of foundry. In fact, with this regeneration process it's possible to recovery the sand of the casting system.
Our innovative proposal
research & development
Raw materials analysis.
tailor-made Process
Tailor-made productive process development based on the raw materials analysis’ results.
Lifetime Services
Services, Support and Spare parts during the whole plant’s lifecycle.
Industry 4.0
Technology and Automation for the optimization of the industrial processes’ performances.
RESEARCH & DEVELOPMENT
issues of The Sand in the Casting System
Virgin Raw Materials
High quantity of raw materials' consumption (Sand and Binders).
Logistics Costs
High logistic costs both inside the company and related to the raw materials’ supply and disposal.
Material's Permeability
Reduction of material’s permeability.
Production Waste
Production waste due to the sand’s low permeability.
Materials Disposal
Continuous disposal of quality raw materials which leads to high environmental, technological/organizational and economic impact.
Cast Quality
Reduction of cast quality due to raw materials' deterioration.
TAILOR-MADE REGENERATION PROCESS
Main Goal: Sustaining the Environment
Devising innovative technological solutions integrated into a global vision of the production cycle to solve problems in managing raw materials and finished products throughout the various stages of manufacturing, from storage to transport, from selection to dosage, to air treatment and the recovery of manufacturing waste.
GVF Impianti designs systems and solutions which improve not only the production and maintenance cycle but also the ecosystem around us.
Listening to and understanding our customers’ requirements and devising the most appropriate solutions is an integral part of our company’s background. Beside the main intervention areas of GVF Impianti Srl.
REDUCTION OF VIRGIN RAW MATERIALS’ CONSUMPTION
By means of the reclamation process, from the exhaust foundry sand, the sand is reclaimed, and it can be used again inside the production process.
The new raw material purchases are reduced to a minimum.
REDUCTION OF LOGISTICS/TRANSPORT COSTS
Through the reduction of the new raw material needed.
This allows also the CO2 emissions reduction.
REDUCTION OF WASTE MATERIAL
The waste is transformed into a quality material which can be reused, decreasing the quantity of material sent to the landfill.
TAILOR- MADE REGENERATION PROCESS
Main Goal: Sustaining the Environment
REDUCTION OF VIRGIN RAW MATERIALS’ CONSUMPTION
By means of the reclamation process, from the exhaust foundry sand, the sand is reclaimed, and it can be used again inside the production process.
The new raw material purchases are reduced to a minimum.
REDUCTION OF LOGISTICS/TRANSPORT COSTS
Through the reduction of the new raw material needed.
This allows also the CO2 emissions reduction.
REDUCTION OF WASTE MATERIAL
The waste is transformed into a quality material which can be reused, decreasing the quantity of material sent to the landfill.
3 Different Types of Sand Regeneration Process
INORGANIC SAND RECLAMATION PLANT
Process for green sand, silicate sand and Cordis sand recovery.
THERMAL SAND RECLAMATION PLANT
Technology and Automation for organic thermal sand reclamation.
mechanical reclamation system
Based on Sand over Sand Technology, the ideal solution to mechanical reclamation sand.
Lifetime Services
SERVICE AND SPARE PARTS
We offer our support and a prompt and efficient after-sales service, available all over the world.
Spare parts are promptly available, ensuring intervention as soon as possible.
We guarantee the efficiency of our plants, providing a service dedicated to planned maintenance and the intervention of our in-site specialists.
industry 4.0
INNOVATION & AUTOMATION
Innovative technological solutions allow to control in real time the production cycle and all the machinery of the Foundry, allowing the optimization of all the production processes integrating them into the company management system.
GVF Impianti can help the Foundry to introduce innovative technologies and data analysis systems by installing a SCADA system complete with OPC UA interface, programming interface, production interface on PC 4.0 Ready Server.
REMOTE CONTROL AND ASSISTANCE
DATA COLLECTION
PRODUCTION DATA MONITORING AND PROCESSING
PREDICTIVE MAINTENANCE
CLOUD CONNECTION
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